Vitrified CBN Grinding Wheel for Camshaft, Crankshaft, Bear Shaft
CBN Grinding wheel for grinding crankshaft , camshaft, cylinder head,, shaft, brake disc, etc
Model: 1A1 / 3A1 CBN wheel
Grinding Machine: Toyota (JKT), German Junker and Schaudt etc
High precision, good surface quality
High adhesion strength
Excellent performance
Reduced grinding forces
Easy dressing
Automotive Industry Grinding Solution
MORESUPERHARD provides a full grinding solution for engine machining,and transmission components grinding in automotive industry. We design and make special grinding wheels for cylinder block, cylinder head, crankshaft, camshaft, connecting rod, transmission case, gearbox shaft, clutch housing, and brake disc.
Vitrified bond CBN Grinding Wheel is suitable for precise and high-speed grinding the camshaft, crankshatf, gear shaft and crankpin, main journal, flange neck, thrust face and end face.
Crankshaft Grinding – Vitrified bonded CBN Wheel
Vitrified CBN grinding wheels are remarkable for preventing grinding burns to the shoulder of the Crankshaft. CBN grinding wheel for crankshaft can equip with various high precision CNC crankshaft grinding machines, Suitable for high efficient, heavy grinding of Crankshaft pin grinding, Journal grinding. The wheel speed is generally 80m/s-120m/s.
The main parts of the crankshaft to grind and regrind, include
► Main Bearing
► Rod Journals / Crankpin Journals
► Flywheel Flange End
Camshaft Grinding – Vitrified bonded
The main parts of the camshaft to grind and regrind, include
► Camshaft main journals
► Cam (fixed on shaft)
► Cams (single)
► Camshaft tube
Materials to grind
Cast iron: Chilled cast iron, nodular cast iron, grey cast iron, alloy cast iron and etc
Steel: 20Cr, GCr15, CF53, 45# steel, 55# steel, 80B high carbon steel and etc
Suitable grinding machines
LANDIS: LT1, LT2
SCHAUDT: CF41, CF61, ZEUSMX, ZX
NAXOS: NAXOS-UNION, P310*1250, Gf70
JUNKER: JUCAM5002/10, JUCAM500, JUCRANK5000,6000
TOYODA: GCS63, GL5P-63, GL6P-100, GCH120B, GC32M-63, GCH63B, GL63M-T
Models | Profile Sketches | Spec. | |
1A1 | 1A1-D-T-H-X | ||
D | 200-750 | ||
T | 15-70 | ||
X | 3-10 | ||
3A1 | 3A1-D*T*H*X | ||
D | 300-950 | ||
T | 5-10 | ||
X | 10-500 |
The case of double ends vitrified cbn wheel for grinding cam lobes of camshaft
Model/ Size | 120*15*66*(21+17) Double ends vitrified bond CBN grinding wheel | |
Grinding Machine | Applicable Grinding Machine | Toyoda (JKT) |
Workpiece | Workpiece | Cam lobes of camshaft |
Workpiece Material | GCr15 | |
Hardness of grinding layer | HRC58-62 | |
Grinding allowance | Diameter: 1.2mm Rough grinding (Φ0.99mm, speed 0.08mm/r) Semi-finishing( Φ0.11mm, speed 0.03mm/ r) Fine grinding (Φ0.02mm, speed 0.01mm/r) |
|
Grinding Parameter | Wheel speed (m/s) | 72m/s |
Roughness after grinding | Ra≤0.64 | |
Grinding time | 66″ | |
Dressing Parameter | Dressing Tool | Sintering diamond roller |
Cooling Liquid
|
oil cooling | |
Grinding Wheel Life | grind about 8750 pieces |
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CBN Grinding wheel for grinding crankshaft , camshaft, cylinder head,, shaft, brake disc, etc
Vitrified CBN Grinding Wheel for Camshaft, Crankshaft, Bear Shaft
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