Single Pass Diamond Honing Tools, Electroplated Diamond Honing Reamers
Single stroke honing tools, single pass honing reamer (Expansion reamers)
Expandable Diamond Abrasive Sleeve
Honing Sleeve Types: electroplated diamond honing reamer and sintered honing reamer
Used on Vertical honing machines: Sunnen, Engis, Nagel, Belden, etc
Hole Diameter range: 3mm-70mm
Precision bore finishing: Through holes, blind holes, stepped holes, micro-holes, keyway holes, etc.;
Precision can achieve: Cylindricity: ≤1 μm, Roundness: ≤ 1 μm, Roughness: ≤Ra0.1, Tolerance: ≤1μm
Single-pass diamond/CBN honing reamer
Single Pass/Stroke Diamond Honing reamers are coated with diamond abrasive on the expandable cast-iron sleeve. Sleeves are assembled on the Mandrels through which the material is removed and the desired size, the mandrel and sleeve of single-pass honing tools combined, which can change the position of fit to change the outside diameter of single-pass honing tools. The honing process was developed to achieve perfection in bore geometry, size control, surface finish and surface structuring.

Abrasive Grain

The single-pass/stroke diamond honing (Expansion reamers) process involves the honing head slowly entering the hole of the workpiece under high-speed rotation and then slowly exiting the hole at the same speed. Through the cycle of “one in”, “one out”, hole honing is completed. Conventional honing is done by a tool that expands and contracts as the tool reciprocates in the bore during the honing cycle.

Honing Sleeve Types: electroplated diamond honing reamer and sintered honing reamer
Match Vertical Honing Machine
Vertical single pass honing machines: Sunnen, Engis, Nagel, Belden, etc

Single pass diamond honing reamer used for high-precision internal hole honing, can honing through holes, blind holes, stepped holes, micro-holes, keyway holes, etc.
Precision after honing with single pass diamond honing reamer
After honing with Moresuperhard single pass diamond honing reamer can achieve the ultra-high precision of the inner hole: Cylindricity: ≤1 μm, Roundness: ≤ 1 μm, Roughness: ≤Ra0.1, Tolerance: ≤1μm.
Application of single pass/stroke honing reamer

| Processing Category | Application Fields |
|---|---|
| Engine Parts Industry | Engine fuel injection pumps, connecting rods, shift forks |
| Hydraulic Industry | Hydraulic valve bodies, valve sleeves |
| Refrigerator Compressors | Cylinder bores, connecting rods, pistons, etc. |
| Air Conditioner Compressors | Air bearings, circular tracks |
| Sewing Machine Parts | Feed dog connecting rods, crankshafts, etc. |
| Gear Industry | Gear internal bores |
| Others | Mold guide bushings, gauge rings, etc. |
Case 1. Precision honing hydraulic motor
| Application: Hydraulic Motor | Material: cast iron |
| Bore Length:98.43mm | Bore Diameter: 44.468mm |
| Stock Removal: 0.127mm | Surface Finish: 0.35μm |
| Size control: 0.0025mm | Roundness: 0.0018mm |
Case 2. Gear bore precision finishing
| Diameter:20mm | Length:15mm |
| Material:Alloy Steel | Hardness:HRC58 |
| Stock Removal:0.05mm | Diamond Size:20/30 |
| Bore Quality
Size:0.007mm Cylindricity: 0.004mm Surface Finish:0.4/0.6Ra |
|
Case of electroplated diamond honing reamer for valve guide:
| Honing stone type | Electroplated honing reamer |
| Workpiece | Valve guide |
| Workpiece size | D7.836mmxL55mm |
| Workpiece material | COLSIBRO (Colsibro® is a precipitation hardening copper nickel silicon that offers a remarkable blend of physical and mechanical attributes unrivalled by many other grades of copper alloy.) |
| Workpiece hardness | 75 – 78 HRA |
| Honing request size | 7.886mm |
| Finish requirements | 2μm |
Case of electroplated diamond honing reamer for Unquenched cast iron:
| Workpiece material | Unquenched cast iron |
| Processing hole diameter | 31.75 – 31.77 mm |
| Processing depth | 115 mm |
| Processing allowance | 0.04 – 0.06 |
| Surface roughness requirement | Ra 0.8 um |
| Suggested grit | 100/100/200/30 |
Case of electroplated diamond honing reamer for two wheeler connecting rod:
| Workpiece | two wheeler connecting rod |
| Material | SCM420H |
| Hardness | HRC60 |
| Machine | VMC-BT40 |
| Machine accuracy | 5μm |
| Processing part | connecting rod hole |
| Surface finish | Ra0.8 |
| Taper | ≤5 μm |
| Out-of-roundness | ≤0.012 mm |
| Previous process | Hole machining with CBN inserts, 32.965-32.975 mm |
| Final dimension | 32.985 mm |
| Honing allowance | 0.01-0.02 mm |
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