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Home > Products > Single Pass Diamond Honing Tools, Electroplated Diamond Honing Reamers
Single Pass Diamond Honing Tools
Single Pass Diamond Honing Tools
Single Pass Diamond Honing Tools

Single Pass Diamond Honing Tools, Electroplated Diamond Honing Reamers

Single stroke honing tools, single pass honing reamer (Expansion reamers)

Expandable Diamond Abrasive Sleeve

Honing Sleeve Types: electroplated diamond honing reamer and sintered honing reamer

Used on Vertical honing machines: Sunnen, Engis, Nagel, Belden, etc

Hole Diameter range: 3mm-70mm

Precision bore finishing: Through holes, blind holes, stepped holes, micro-holes, keyway holes, etc.;

Precision can achieve: Cylindricity: ≤1 μm, Roundness: ≤ 1 μm, Roughness: ≤Ra0.1, Tolerance: ≤1μm


Product Details

Single-pass diamond/CBN honing reamer

 

Single Pass/Stroke Diamond Honing reamers are coated with diamond abrasive on the expandable cast-iron sleeve. Sleeves are assembled on the Mandrels through which the material is removed and the desired size, the mandrel and sleeve of single-pass honing tools combined, which can change the position of fit to change the outside diameter of single-pass honing tools. The honing process was developed to achieve perfection in bore geometry, size control, surface finish and surface structuring.

single pass diamond and borazon CBN honing reamer single pass diamond and borazon CBN honing reamer

  Abrasive Grain

single pass diam,ond honing reamer honing sleeve

The single-pass/stroke diamond honing (Expansion reamers) process involves the honing head slowly entering the hole of the workpiece under high-speed rotation and then slowly exiting the hole at the same speed. Through the cycle of “one in”, “one out”, hole honing is completed. Conventional honing is done by a tool that expands and contracts as the tool reciprocates in the bore during the honing cycle.

single pass honing single pass honing

Honing Sleeve Types: electroplated diamond honing reamer and sintered honing reamer

Match Vertical Honing Machine

Vertical single pass honing machines: Sunnen, Engis, Nagel, Belden, etc

electroplated diamond honing reamer sintered honing reamer

 

Single pass diamond honing reamer used for high-precision internal hole honing, can honing through holes, blind holes, stepped holes, micro-holes, keyway holes, etc.

Precision after honing with single pass diamond honing reamer

After honing with Moresuperhard single pass diamond honing reamer can achieve the ultra-high precision of the inner hole: Cylindricity: ≤1 μm, Roundness: ≤ 1 μm, Roughness: ≤Ra0.1, Tolerance: ≤1μm.

Application of single pass/stroke honing reamer

single pass honing single pass honing

Processing Category Application Fields
Engine Parts Industry Engine fuel injection pumps, connecting rods, shift forks
Hydraulic Industry Hydraulic valve bodies, valve sleeves
Refrigerator Compressors Cylinder bores, connecting rods, pistons, etc.
Air Conditioner Compressors Air bearings, circular tracks
Sewing Machine Parts Feed dog connecting rods, crankshafts, etc.
Gear Industry Gear internal bores
Others Mold guide bushings, gauge rings, etc.

 

Drawing&Specification

Case 1. Precision honing hydraulic motor

Application: Hydraulic Motor Material: cast iron
Bore Length:98.43mm Bore Diameter: 44.468mm
Stock Removal: 0.127mm Surface Finish: 0.35μm
Size control: 0.0025mm Roundness: 0.0018mm

Case 2. Gear bore precision finishing

Diameter:20mm Length:15mm
Material:Alloy Steel Hardness:HRC58
Stock Removal:0.05mm Diamond Size:20/30
Bore Quality

Size:0.007mm

Cylindricity: 0.004mm

Surface Finish:0.4/0.6Ra

Case of electroplated diamond honing reamer for valve guide:

Honing stone type Electroplated honing reamer
Workpiece Valve guide
Workpiece size D7.836mmxL55mm
Workpiece material COLSIBRO (Colsibro® is a precipitation hardening copper nickel silicon that offers a remarkable blend of physical and mechanical attributes unrivalled by many other grades of copper alloy.)
Workpiece hardness 75 – 78 HRA
Honing request size  7.886mm
Finish requirements  2μm

Case of electroplated diamond honing reamer for Unquenched cast iron:

single pass diamond honing reamer

Workpiece material Unquenched cast iron
Processing hole diameter 31.75 – 31.77 mm
Processing depth 115 mm
Processing allowance 0.04 – 0.06
Surface roughness requirement Ra 0.8 um
Suggested grit 100/100/200/30

Case of electroplated diamond honing reamer for two wheeler connecting rod:

Workpiece two wheeler connecting rod
Material SCM420H
Hardness HRC60
Machine VMC-BT40
Machine accuracy 5μm
Processing part connecting rod hole
Surface finish Ra0.8
Taper ≤5 μm
Out-of-roundness ≤0.012 mm
Previous process  Hole machining with CBN inserts, 32.965-32.975 mm
Final dimension 32.985 mm
Honing allowance 0.01-0.02 mm
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