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Electroplated CBN wheel for high-precision gear

Match machine:KAPP-KX1 ,Seibu Shoko 

 

 


Product Details

Advanced CBN Technology for Modern Gear Manufacturing

 

Gear grinding requires a combination of high precision, stable grinding performance, and excellent control of the finished tooth profile. For demanding gear grinding applications, Electroplated CBN (EP CBN) grinding wheels provide an effective solution for high-hardness gear materials and high-speed grinding processes.

Our Electroplated CBN grinding wheels are designed for precision gear grinding applications, including applications on advanced gear grinding machines such as Liebherr LGG series machines.

Typical Application

Workpiece Material: 16MnCr5 HH
Material Hardness: 58–63 HRC
Grinding Machine: Liebherr LGG-280
Grinding Method: Up Grinding
Grinding Wheel Type: Electroplated CBN Wheel

The application involves grinding 16MnCr5 HH gear components after heat treatment, with a material hardness of approximately 58–63 HRC.

Recommended Grinding Parameters

Grinding Parameter Roughing Finishing
Cutting Speed 33 m/s 33 m/s
Feed Rate 1800 m/min 1800 m/min
Spindle Speed 7,638.4 rpm 7,638.4 rpm
Grinding Method Up Grinding Up Grinding
Number of Strokes 1 2
Stock Removal per Stroke – Flank 0.060 mm 0.015 mm
Total Stock Removal 0.120 mm 0.060 mm
Drawing&Specification

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